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Method for seamless joining and repair of metal parts using ultrasonic additive manufacturing
TS-050479 — This invention provides a method for repairing metal parts by removing and replacing worn, damaged, or defective metal material. It also serves as a method for seamlessly joining metal sheets and other parts while retaining the original temper of the joined parts. This technology, based on ultrasonic additive manufacturing (UAM), achieves strong joints and repairs by enabling the filling of a channel that has been cut, formed, or otherwise created in a metal structure or between two metal structures.
The aircraft industry requires robust methods for joining metal sheets, structures, and assemblies together in wings, fuselages, and engines. Fusion-based welding methods cannot always be used because they create heat-affected zones, which reduce the mechanical performance of material around the w…
  • College: College of Engineering (COE)
  • Inventors: Dapino, Marcelo; Gingerich, Mark; Headings, Leon
  • Licensing Officer: Zinn, Ryan

Integrally Joined Stainless Steel-NiTi Medical Devices
TS-050057 — A method for manufacturing surgical tools and implants with strong, gapless joints between NiTi (Nitinol) and stainless steel to capitalize on the best properties of both materials.
NiTi (Nitinol) is widely accepted and used for medical devices such as surgical tools and implants due to its biocompatibility and unique thermal-mechanical properties which provide super-elastic or shape memory responses. However, there are currently no commercial solutions for joining of NiTi to…
  • College: College of Engineering (COE)
  • Inventors: Panton, Boyd; Dapino, Marcelo; Gingerich, Mark; Headings, Leon; Morris, Jennifer
  • Licensing Officer: Zinn, Ryan

Hybrid Structures for Joining of Metals and Continuous Fiber Materials
TS-037339 — Emerging technology that uses solid state ultrasonic metal welding to create metal parts.
Various market segments such as automotive and aerospace continue to seek more ways to 'lightweight' their vehicles using more aluminum, magnesium, titanium and other low-weight alloys in place of heavier alloys. This also includes composites. To incorporate these lightweighting materials …
  • College: College of Engineering (COE)
  • Inventors: Dapino, Marcelo; Detwiler, Duane; Gingerich, Mark; Hahnlen, Ryan; Headings, Leon; Scheidt, Matthew; Sheldon, Allen
  • Licensing Officer: Zinn, Ryan

Design Features of Dissimilar Material-Reinforced Blanks and Extrusions for Forming
TS-037334 — A method for reinforcing formed metal parts with fiber and/or metallic reinforcement.
To date, a key method of lightweighting automobiles has been “down-gauging” sheet metal components or changing to a “lightweight” material such as aluminum from steel. Reducing sheet metal gage has a limitation in formed metal components based upon strength, stiffness, ener…
  • College: College of Engineering (COE)
  • Inventors: Dapino, Marcelo; Detwiler, Duane; Gingerich, Mark; Hahnlen, Ryan; Headings, Leon; Sheldon, Allen
  • Licensing Officer: Zinn, Ryan

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