TS-076188 — Polypropylene (PP) is an attractive engineering polymer due to its low cost, recyclability, chemical resistance, and favorable processing characteristics. However, conventional PP is notoriously difficult to foam because of its low melt strength and highly crystalline structure, often resulting in…

TS-076011 — Fiber reinforced polymer (FRP) reinforcement is increasingly being adopted in infrastructure and construction applications due to its corrosion resistance and durability. However, joining or terminating these reinforcement elements remains a significant challenge. Many established coupling and anc…

TS-075721 — Transportation manufacturers continue to face increasing pressure to improve vehicle energy efficiency, extend electric vehicle range, and reduce emissions without adding significant cost, weight, or system complexity. While passive aerodynamic features such as strakes and deflectors are commonly …

TS-075686 — The rapid growth of AI training and high-performance computing workloads is driving chip power densities beyond the capabilities of many conventional cooling approaches. Data center operators face a difficult tradeoff between supporting next-generation high-power processors and controlling the sub…

TS-075600 — Incremental forging offers manufacturers a flexible route to produce near-net-shape components without dedicated dies, but process planning remains highly dependent on operator expertise, trial-and-error development, and time-consuming programming. As part geometries become more complex, determini…

TS-075519 — A galactose-based RAFT chain transfer agent (Gal-RAFT) that incorporates a sugar moiety at the polymer terminus, enabling the synthesis of well-defined polymers with an integrated carbohydrate handle for subsequent biological applications.

TS-075450 — Safety-critical systems in industries such as energy, aerospace, industrial automation, and advanced manufacturing are becoming increasingly complex, integrating hardware, software, controls, sensors, and communication networks. Existing fault analysis methods are often domain-specific and require…

TS-074913 — Energy and chemical industries increasingly rely on hydrogen, natural gas, and syngas streams that require efficient removal of CO₂ and H₂S to meet purity and regulatory requirements. Conventional separation technologies (e.g., amine absorption, adsorption, cryogenic distillation) are energy-i…

TS-074864 — Modern structural systems increasingly demand integrated sensing, actuation, and health monitoring capabilities, particularly in aerospace, automotive, and advanced manufacturing. However, current approaches rely on separately fabricated sensors that are later attached to structures, introducing r…

TS-074793 — Sustainable production of advanced biofuels and biochemicals remains constrained by low yields, poor carbon efficiency, and limited scalability of current microbial platforms. In particular, biobutanol has struggled to achieve cost competitiveness due to inefficient carbon utilization and metabol…

TS-074623 — The construction industry faces growing pressure to reduce the carbon footprint of cement while maintaining performance, durability, and reliable supply chains. Traditional supplementary cementitious materials (SCMs) such as fly ash and blast furnace slag are increasingly scarce or regionally cons…

TS-074512 — Modern diesel and high‑performance internal combustion engines demand pistons that withstand extreme thermal and mechanical loads while becoming lighter, more fuel‑efficient, and lower cost to manufacture. Steel pistons offer durability advantages over aluminum but are traditionally heavy and …

TS-074441 — Chemical looping gasification and combustion are promising pathways for low‑carbon energy conversion, CO₂ capture, and syngas production, but their commercial deployment is constrained by the performance of available oxygen carrier materials. Existing metal oxide oxygen carriers often suffer f…

TS-074344 — Air conditioning is a major driver of global electricity demand, peak load stress, and greenhouse gas emissions, particularly in hot and humid climates. Conventional vapor-compression systems rely on electricity-intensive compressors, struggle with efficient humidity control, and are poorly matche…

TS-074248 — Nitrogen oxides (NOx) emissions remain a major regulatory and environmental challenge for power generation, industrial combustion, and waste incineration. The dominant abatement technology, selective catalytic reduction (SCR), relies on ammonia or urea, introducing safety, cost, and operational co…

TS-074143 — Across desalination, water reuse, and other separation markets, operators continue to face a fundamental tradeoff between membrane permeability and selectivity. Existing commercial polyamide membranes often sacrifice water flux to achieve high salt rejection, driving higher energy consumption, inc…

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TS-074049 — Commercial and industrial HVAC systems face growing pressure to reduce energy consumption while delivering precise humidity control, particularly in hot and humid climates. Conventional desiccant and vapor‑compression systems require high regeneration temperatures, waste low‑grade heat, and st…

TS-073930 — Many industrial gas–solid reactions, such as ironmaking, chemical looping, and other redox-based processes, are fundamentally constrained by thermodynamic equilibrium in conventional reactor designs. Single-inlet/single-outlet reactors force tradeoffs between gas conversion and solid conversion,…

TS-073880 — Industrial CO₂ electroreduction remains limited by high energy input, poor selectivity, and low formation rates of valuable multi‑carbon products. Conventional copper catalysts often favor hydrogen evolution or low‑value C₁ products such as methane, while catalysts that improve selectivity…

TS-073740 — Magnesium is the lightest structural metal and offers compelling weight‑reduction potential for transportation and other markets. However, broader adoption has been limited by the poor room‑temperature formability, modest strength, and narrow processing windows of conventional magnesium extrus…

TS-073732 — Advanced lithium-ion batteries increasingly adopt metallized polymer current collectors to improve safety by mitigating internal short circuits and thermal runaway. However, these collectors are inherently difficult to join to each other and to battery tabs using conventional manufacturing methods…

TS-073622 — Titanium alloys such as Ti‑6Al‑4V are highly valued in aerospace, defense, and advanced manufacturing, but they remain difficult and costly to join and build additively. Conventional fusion welding and powder‑based additive manufacturing can introduce defects, residual stresses, distortion, …

TS-073620 — Hydrogen sulfide (H₂S) is a highly toxic and corrosive impurity in syngas, natural gas, biogas, and sulfur plant tail gas. Its removal is essential for safety, regulatory compliance, and downstream processing such as carbon capture and sulfur recovery. However, H₂S is typically present with la…

TS-073603 — Manufacturers increasingly need to join stacks of very thin metallic foils and mixed‑thickness layers for applications such as electrification, electronics, and advanced manufacturing. Existing solid‑state joining methods—most notably impact welding and ultrasonic welding—struggle with the…

TS-073602 — Lightweighting and sustainability goals in transportation and advanced manufacturing are driving interest in bio‑based structural materials. Densified wood (“superwood”) offers metal‑like strength with a renewable feedstock, but its adoption is limited by the lack of robust, manufacturable…

TS-073587 — Magnetic nanoparticles are widely used in applications such as magnetic hyperthermia, catalysis, sensing, and data storage, yet their performance is often limited by poor control over key magnetic properties. Existing materials typically rely on size or shape control alone, which provides limited …

TS-073586 — The transition to low-carbon energy and chemicals requires efficient separation of CO₂ from hydrogen-rich gas streams, particularly in high-pressure syngas environments such as coal or natural gas gasification. Existing separation technologies (e.g., solvent absorption or conventional membranes)…

TS-073289 — Understanding how cells respond to soluble signals under diffusion-limited conditions remains a significant gap in current in vitro models. Most microfluidic systems rely on convective flow, which does not accurately reflect transport in interstitial tissue or solid tumors, where diffusion dominat…

TS-073264 — Low‑oxygen, toxic environments created by fires or explosions in mines, tunnels, and enclosed spaces remain a leading cause of fatalities for trapped occupants and rescuers. Current self‑contained breathing and escape devices are constrained by limited oxygen supply, bulk, weight, heat generat…

TS-073254 — Industries operating safety‑critical and asset‑intensive systems struggle to leverage the full value of disparate maintenance data sources. Current maintenance management and optimization tools operate in silos, limiting real‑time decision‑making, automation, and scalability. No existing s…

TS-073219 — Global demand for low‑carbon hydrogen is rising, yet current methods carry efficiency penalties, complex gas clean‑up, and cost and footprint burdens. These drawbacks are amplified when upgrading dilute or variable‑quality feedstocks such as biogas and waste‑derived fuels. Industry needs a…

TS-073184 — Direct air capture (DAC) technologies are essential for meeting global carbon‑reduction goals, yet most current systems remain limited by high energy demand, high cost, and materials with insufficient stability. Traditional solid‑sorbent DAC approaches require significant thermal input for reg…

TS-073146 — As industrial systems become increasingly digital and interconnected, traditional risk assessment tools struggle to capture how cyber threats interact with physical processes in real time. Existing methods typically assess hardware failures or isolated cyber events, but they cannot model how attac…

TS-073138 — Designing online monitoring (OLM) for safety‑critical systems is constrained by scarce early‑stage operational data and by quantitative models that are slow to build, brittle across configurations, and costly to iterate. This creates expensive sensor networks with blind spots, poor diagnosabil…

TS-073070 — Manufacturers need a flexible way to improve the quality of local material regions without heavy, fixed tooling or shallow, low‑energy peening. Today’s options often deliver limited depth of improvement, struggle on complex shapes, and can overload robots or require rework. A practical solutio…

TS-073051 — Surgeons routinely hand‑bend standard titanium or stainless‑steel fixation plates to conform to patient anatomy, a manual process that is time‑consuming, inconsistent, and prone to gaps, reversed bends, and unfavorable residual stress. Each of these factors can compromise fixation and outcom…

TS-073031 — Operators of large, complex facilities struggle to balance revenue, maintenance, and regulatory safety constraints under uncertainty. Existing tools typically optimize only a subset of factors without a unified, real‑time view of component health and future degradation. Advanced reactors and oth…

TS-072990 — Amine solvent systems for post‑combustion capture remain costly and energy‑intensive, typically increasing the cost of electricity 70–80% and imposing a 25–40% energy penalty when retrofitted to coal plants. Membrane alternatives often lack the combination of very high CO₂ flux, high CO…

TS-072984 — Complex systems are entering the market faster while safety verification grows harder, especially when detailed designs or operational data don’t yet exist. Traditional tools (FMEA, FTA, PRA) either require finalized designs, focus on forward propagation, or struggle with partial failures and fu…